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The Little Torch

Help & FAQ

 How do I replace my Little Torch hose?

 What are the part numbers for the Little Torch replacement hose assemblies?

 Why is it hard to light or keep my #1 or #2 size tips lit?

 Does my Little Torch require any adaptors to fit my cylinder regulators?

 Can the orifices in the Little Torch tips be cleaned?

 What fuel gases will work with the Little Torch?

 What fuel gas should I use with my Little Torch?

 What are the flame sizes and the orifice diameters of the tips?

 What fuel gases may be used with the Little Torch tips?

 What are the applications for the twin flame tips?

 What are the applications for the multi-flame (rosebud) tips?

 Can the gas valves be replaced if they are damaged or worn out?

 Which Little Torch Kit is Right for Me?

 Flashback Arrestors Vs. Check Valves

 How Do I Refill My Oxy-Fuel Tanks?

 Fuel Gas Characteristics & Selection Guide


How do I replace my Little Torch hose?
 
Click here to view the hose replacement instructions.

There are step-by-step instructions and a ferrule (brass hose retainer band) and ferrule replacement tool that accompany all replacement hose assemblies.

What are the part numbers for the Little Torch replacement hose assemblies?
Oxygen  13254-1-8
Fuel Gas 13254-3-8
Hose Pair     13254-4-8
Why is it hard to light or keep my #1 or #2 size tips lit?

This is typically due to excessive gas pressures. A maximum of just 2 psi outlet pressure is recommended for both gases and the use of an open flame makes lighting the tiny flames much easier.

Does my LIttle Torch require any adaptors to fit my cylinder regulators?

For most regulators no, the Little Torch hose assemblies have standard size "B" 9/16" welding hose type connections and will attach to most industrial welding gas regulators.

Can the orifices in the Little Torch tips be cleaned?

If the orifice is obstructed by flux, often times they can be cleaned by boiling them in water for 10 minutes or so. Other methods used to clean dirty tips involve the use of a jeweler’s type steam cleaner or an ultrasonic cleaner.

What fuel gases will work with the Little Torch?

The Little torch may be operated with most commercially used welding gases including; Acetylene, Propane, Hydrogen, Propylene, Butane, Mapp®. It may also be used with city gas (natural gas) at a minimum pressure of 1 psi at the torch. Caution: Most city gas lines only produce ¼ to ½ psi.

What fuel gas should I use with my Little Torch?

Most Little torch operators use either Acetylene or Propane.  However, both offer specific advantages and disadvantages. Acetylene produces a very concentrated, pinpoint high temperature flame (approximately 6000°F) where as the other gases tend to spread the heat produced throughout the outer flame. The Acetylene flame produces soot during combustion and the LP gases tend to burn much cleaner. Acetylene gas is lighter than air and in the event of a gas leak it will tend to dissipate in the atmosphere with any air flow, where LP gas is heavier than air and will fall to the floor and may collect in low spots thereby creating a potentially combustible hazard.

What are the flame sizes and orifice diameters of the tips?
Tip Size Orifice Diameter  Orifice Drill Size BTUs / hr Recommended (psi) Pressures both gases Approximate Over-all Flame Length Inches
2 .006 97 130 2 1/8
3 .011 85 1,150 4 1.5
4 .020 76 2,300 5 5.5 (thin)
5 .029 69 3,800 6 5.5
6 .037 63 6,585 6 6.5
7 .047 56 9,200 8 7
What fuel gases may be used with the Little Torch tips?

The single and twin flame tips may all be used with acetylene or hydrogen. Tip sizes 1 and 2 can not be used with LP gases i.e. propane, propylene, Mapp®, butane or natural gas. Sizes 3 through 7 may be used with any fuel gas. Note: Oxygen is required for use with all Little Torch tips as well.

What are the applications for the twin flame tips?

The flexible twin flame tips may be used where both sides of an object can be heated. They can speed up the soldering or brazing process and provide even heating for complete, more even solder flows. The size #3 twin tip is often used by jewelers for sizing rings.

What are the applications for the multi-flame (rosebud) tips?

They may be used where a larger more widely dispersed flame is needed for brazing, soldering or heating. They are used predominantly in the jewelry industry for annealing, reticulation and casting of gold and silver. Both acetylene and the propane models are capable of casting up to 3 oz. of gold or silver.

Can the gas valves be replaced if they are damaged or worn out?

Yes, the complete valve assembly may be replaced for either gas. Using an open end wrench remove the valve assembly from the torch body. There is a white packing ring under the valve that should also be replaced part # 7348. Valve assembly part numbers are as follows: Oxygen (green) #7345; Fuel (red) #7346

Which Little Torch Kit is Right for Me?
 
Kit for use with disposable propane or MAPP® and oxygen tanks.  Works for most jewelry soldering applications or when portability is needed.  Best for intermittent use and repair work, or in areas where larger refillable cylinders are not allowed.  Works with single flame tips, sizes 3-7.  Will not work with multi-flame tips.  With size 5 tip, an LP tank will last over 14 hours.  An oxygen tank will last from 15-60 minutes of operation.  Note:  MAPP® gas will use up to 35% less oxygen.
Kit 23-1012 Excellent for jewelry soldering applications and casting to 3 oz.  Works with any fuel gas and oxygen.  May be attached to any standard welding regulators.  Regulators with 1 psi outlet increment adjustments are most desirable.  Available with tips 3-7 for oxy/LP and tips 2-6 for oxy/acetylene.
Oxy/propane caddy kit.  Excellent for all jewelry soldering applications and is capable of melting up to 3 oz. gold or silver.  Produces very clean 5200°F flame.  Heat is not as concentrated as oxy-acetylene.  5-lb. propane tank may be refilled.  20 cu. ft. oxygen tank must be traded for full tank at most welding supply stores.  Comes with tips 3-7.
Oxy/acetylene caddy kit.  Excellent for all jewelry soldering applications and is capable of melting up to 3 oz. gold or silver.  Produces highly concentrated 6000°F flame.  Heats quickly with pinpoint heat.  Flame produces carbon when lighting.  Not as clean as LP gas.  "MC" 10 cu. ft. acetylene tank and 20 cu. ft. oxygen tank may be traded for full tanks at most welding supply stores.  Comes with tips 2-6.
239-193 Air/acetylene kit.  Works for most soldering applications.  Several tip sizes available, producing very small to large 1700°F flames.  Requires only "B" 40 cu. ft. acetylene tank, which may be traded for full tank at most welding supply stores.  Slower than oxy/fuel torches with less pinpoint heat concentration.  Oxygen not required.

 

Flashback Arrestors Vs. Check Valves

Flashback arrestors are devices designed to stop a flashback fire in the oxy-fuel torch system.  A flashback fire is composed of a mixture of oxygen and fuel gas burning back into the torch system.  Flashback arrestors are usually designed with reverse flow check valves built in.  Check valves alone are designed to stop the reverse flow of oxygen into the fuel side or fuel into the oxygen side of the torch system.  Check valves help to eliminate mixed gases in the system to stop a flashback from occurring; however, they will not stop a flashback fire.  Check valves should be used at minimum, in the oxy-fuel system; however, it is highly recommended flashback arrestors be used, especially with casting torches.  Check valves and flashback arrestors may be installed between the regulators and the hoses, or between the torch handle and the hose.  It is recommended that flashback arrestors be installed between the torch and hose for casting operations.
 
 
 

How Do I Refill My Oxy-Fuel Tanks?

Most welding supply stores will accept empty oxy-fuel cylinders and trade for re-filled cylinders.  Disposable MAPP®, propane, or oxygen tanks may be purchased from most hardware supply stores.  Refillable propane tanks can be refilled or traded for full tanks at most propane gas supply distributors.
 
 
 

Fuel Gas Characteristics & Selection Guide
  
Gas Flame Temp. w/ Oxygen (°F) Cylinder Oxygen to Fuel Ratio Pinpoint Heat Concentration Carbon Dispersion from Gas Flame Approx. Cylinder Pressure at Room Temp.
Acetylene 6000 1-1 Very high Very high 250 psi
MAPP® 5300 2.5-1 Fairly high High 150 psi
Hydrogen 4900 .5-1 High None 2200 psi
Propane 4800 4-1 Low Low 150 psi
Natural Gas 4600 2-1 Low Low --

 

Acetylene / Oxygen: Highly concentrated pinpoint heat.  Solders quickly, minimizing heat absorption into work piece.  Produces soot when igniting, which may have a slight discoloring effect on silver, and may leave black residue in work area.  Uses little oxygen and produces highest flame temperature.  Gas is lighter than air; any leakage may disperse with air movement.  Not advisable for platinum.  May be purchased from most welding equipment and gas suppliers.
MAPP® / Oxygen: Produces fairly concentrated heat, minimizing heat absorption into work piece.  Produces some soot, which may leave black residue in work area.  Uses approximately 35% less oxygen than propane.  Excellent for use with disposable oxygen tanks.  Gas is heavier than air and may collect on floor in low spots if leaking occurs.  May be purchased in 1-lb. disposable tanks or refillable large industrial size tanks.  Not advisable for platinum.
Hydrogen / Oxygen: Produces concentrated flame with low (BTU) heat output.  Very clean burning.  Excellent for brazing or casting platinum.  Flame is difficult to see.  Much lighter than air, will disperse with air movement if leakage occurs.  Extremely flammable and uses very little oxygen for amount of heat energy produced.  Unlike other fuels, comes in high pressure cylinders which may be obtained from most welding gas suppliers.
Propane / Oxygen: Heat is spread out in flame.  Will allow great deal of heat absorption into work piece.  Clean burning and excellent for use in areas where pressurized gases are restricted.  Gas is readily available in 14.1 oz. disposable tanks or larger refillable tanks.  Excellent for casting or soldering platinum, gold, or silver.  Gas is heavier than air and may collect on floor in low spots if leaking occurs.
Natural Gas / Oxygen: Produces lower temperature, lower (BTU) heat output.  Will allow a great deal of heat absorption into work piece.  May produce small amount of soot.  Gas is typically lighter than air and will disperse with air movement.  Supplied by city utilities, difficult to find in pressurized tanks.  Provided by utilities at very low pressures (under 1 psi).  If under 2 psi, must be used with injector style torches.



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